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What are the advantages and disadvantages of aluminum screws compared to titanium screws?

Here are the main advantages and disadvantages of aluminum screws compared to titanium screws, according to the information provided: Advantages of aluminum screws:

  • Much lighter than titanium or steel screws (up to 70% lighter than steel).
  • They can be anodized in many bright colors with a beautiful metallic effect.
  • Corrosion resistant.
  • Cheaper than titanium screws.

Disadvantages of aluminum screws:

  • Mechanical resistance lower than titanium, not suitable for highly stressed or safety-critical assemblies.
  • Less rigid and more flexible than titanium.
  • More limited operating temperature range than titanium (approximately -30°C to 100°C).
  • They can discolor and become brittle under the effect of UV rays.

Conversely, titanium screws offer:

  • Very high mechanical resistance, superior to aluminum and close to high-strength steel.
  • Excellent corrosion resistance, including in aggressive environments.
  • Good properties at very high temperatures.
  • They are very lightweight relative to their strength (45% lighter than steel).

But titanium screws are significantly more expensive than aluminum ones.

In summary, aluminium is a good choice for low-stress applications where lightness and aesthetics are paramount, while titanium is preferred for demanding applications requiring mechanical and chemical resistance despite its high price.

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